WEG motors provide increased reliability for London's water supply
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Partnership between WEG, Thames Water and BGEN replaces large motors at Ashford Commom water treatment plant
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Reliability
WEG supplies turn-key solutions to WestRock
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In June 2021, WEG completed the supply of the WestRock Paper Mill Expansion Project, in Três Barras, state of Santa Catarina. The solution package included a 59 MVA turbogenerator, e-Houses, low and medium voltage MCCs, frequency inverters, W22 WELL (WEG Extra Long Life), W50 and W60 motors, dry type transformers and field services.
The technical requirements demanded by the American company were ensured by WEG with integrated and customized solutions. With the capability to supply turn-key solutions from the beginning to the end of the production process, WEG is the ideal partner for those seeking efficiency. In addition, WEG provides customers with a complete after-sales support to ensure the full operational functioning of the electrical equipment.
Concerned about the technical requirements, WestRock, a company that owns the largest kraftliner paper mill in Latin America, chose WEG as a supplier for the optimization and expansion of its production capacity. With this expansion, production increased from 480 thousand to 750 thousand tons per year and the factory’s self-sufficiency in energy increased by 30%.
After feasibility analysis, WestRock chose for WELL (WEG Extra Long Life) motor’s technology that meet the reliability requirements demanded by the segment. The longer life time as well as lower maintenance of these motors are characteristics that directly impact the plant’s efficiency.
The great challenge of this project was the interchangeability of the new equipment and the service provided without interrupting the operations of the existing plant.
Reliability and trust are delivered by WEG with its broad portfolio available to the market. For the pulp and paper segment, the company has complete solutions, ranging from the supply of high efficiency motors to the most advanced automation systems, including the entire electrical infrastructure and power generation. They are innovative solutions that increase performance and improve the quality of customer’s product.
For Greenfield or Brownfield projects in the pulp and paper segment, count on WEG. For more information, click here. Please visit: https://www.weg.net/institutional/US/en/solutions/pulp-paper
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WEG fornece alternadores síncronos e transformadores tipo seco para o cliente Easy Power
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Preocupada com a crescente demanda por energia elétrica no mundo, a WEG investe em inovações tecnológicas em diversos segmentos que trazem soluções eficientes e ecológicas para o planeta.
Sendo assim, a WEG forneceu ao cliente cinco transformadores a seco e 18 alternadores síncronos da linha AG10, carcaça 280. Juntos, os equipamentos somam mais de 15 MVA de potência, e serão instalados em subestações localizadas no estado de Goiás.
Os equipamentos foram entregues para Easy Power na cidade de São Paulo (SP), empresa que oferece soluções completas no fornecimento de energia através de usinas termelétricas e subestações elevadoras, a fim de adaptá-las às necessidades do cliente.
Os alternadores síncronos WEG da linha AG10, carcaça 280, 550 kVA de potência e 380 V, são fabricados com materiais de excelente qualidade e passam por um rigoroso controle em todas as fases do processo de fabricação. Os grupos geradores atuarão em regime de serviço de emergência/stand-by, entrando em operação para cobrir falhas inesperadas de falta de energia da rede elétrica e desligamentos programados, mantendo em funcionamento equipamentos essenciais como, computadores, sistemas supervisórios, de medição, controle, painéis de comando, entre outros.
Os alternadores síncronos e transformadores a seco WEG são excelentes soluções para instalações que exigem durabilidade e robustez, garantindo ao cliente equipamentos modernos e toda rede de assistência técnica e acompanhamento pós-vendas WEG, possibilitando maior segurança e confiabilidade na operação.
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WEG supplies transformers to provide energy in northern Colombia
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Four substations located in Barranquilla, which are scheduled for commissioning in the coming months, will be supplied with seven WEG transformers, six of them in the range of 30MVA at 110kV, and one unit in the range of 50MVA at the same voltage. Regarded as essential for the substation operation, all transformers will be permanently connected.
This supply to INGEMA directly impacts the local development as the final customers AIR-E and AFINIA seek to improve the indicators and energy supply for the northern coast of Colombia, through the expansion of the capacity of energy transformation and distribution. Benefit of that is the improved reliability of the electricity grid.
“INGEMA is a key construction company in Colombia and this partnership opens the door for future WEG project negotiations, which will further strengthen our presence in the country and in Latin America. “Effective communication, values and professionalism define our partnership with WEG, in addition to having contributed to my knowledge and skills learning curve, bringing confidence and meeting expectations at every stage of the acquisition process. We thank WEG for being part of the electricity sector transformation on the Atlantic coast, benefiting and providing comfort to each of the Barranquilla residences” said Andrea Cantillo, INGEMA´s Electromechanical Coordinator.
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WEG fornece alternadores síncronos e transformadores tipo seco para o cliente Easy Power
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Preocupada com a crescente demanda por energia elétrica no mundo, a WEG investe em inovações tecnológicas em diversos segmentos que trazem soluções eficientes e ecológicas para o planeta.
Sendo assim, a WEG forneceu ao cliente cinco transformadores a seco e 18 alternadores síncronos da linha AG10, carcaça 280. Juntos, os equipamentos somam mais de 15 MVA de potência, e serão instalados em subestações localizadas no estado de Goiás.
Os equipamentos foram entregues para Easy Power na cidade de São Paulo (SP), empresa que oferece soluções completas no fornecimento de energia através de usinas termelétricas e subestações elevadoras, a fim de adaptá-las às necessidades do cliente.
Os alternadores síncronos WEG da linha AG10, carcaça 280, 550 kVA de potência e 380 V, são fabricados com materiais de excelente qualidade e passam por um rigoroso controle em todas as fases do processo de fabricação. Os grupos geradores atuarão em regime de serviço de emergência/stand-by, entrando em operação para cobrir falhas inesperadas de falta de energia da rede elétrica e desligamentos programados, mantendo em funcionamento equipamentos essenciais como, computadores, sistemas supervisórios, de medição, controle, painéis de comando, entre outros.
Os alternadores síncronos e transformadores a seco WEG são excelentes soluções para instalações que exigem durabilidade e robustez, garantindo ao cliente equipamentos modernos e toda rede de assistência técnica e acompanhamento pós-vendas WEG, possibilitando maior segurança e confiabilidade na operação.
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WEG fornece alternadores síncronos e transformadores a seco para Easy Power
[ad_1]
Preocupada com a crescente demanda por energia elétrica no mundo, a WEG investe em inovações tecnológicas em diversos segmentos que trazem soluções eficientes e ecológicas para o planeta.
Sendo assim, a WEG forneceu ao cliente cinco transformadores a seco e 18 alternadores síncronos da linha AG10, carcaça 280. Juntos, os equipamentos somam mais de 15 MVA de potência, e serão instalados em subestações localizadas no estado de Goiás.
Os equipamentos foram entregues para Easy Power na cidade de São Paulo (SP), empresa que oferece soluções completas no fornecimento de energia através de usinas termelétricas e subestações elevadoras, a fim de adaptá-las às necessidades do cliente.
Os alternadores síncronos WEG da linha AG10, carcaça 280, 550 kVA de potência e 380 V, são fabricados com materiais de excelente qualidade e passam por um rigoroso controle em todas as fases do processo de fabricação. Os grupos geradores atuarão em regime de serviço de emergência/stand-by, entrando em operação para cobrir falhas inesperadas de falta de energia da rede elétrica e desligamentos programados, mantendo em funcionamento equipamentos essenciais como, computadores, sistemas supervisórios, de medição, controle, painéis de comando, entre outros.
Os alternadores síncronos e transformadores a seco WEG são excelentes soluções para instalações que exigem durabilidade e robustez, garantindo ao cliente equipamentos modernos e toda rede de assistência técnica e acompanhamento pós-vendas WEG, possibilitando maior segurança e confiabilidade na operação.
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WEG supplies transformers to provide energy in northern Colombia
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Four substations located in Barranquilla, which are scheduled for commissioning in the coming months, will be supplied with seven WEG transformers, six of them in the range of 30MVA at 110kV, and one unit in the range of 50MVA at the same voltage. Regarded as essential for the substation operation, all transformers will be permanently connected.
This supply to INGEMA directly impacts the local development as the final customers AIR-E and AFINIA seek to improve the indicators and energy supply for the northern coast of Colombia, through the expansion of the capacity of energy transformation and distribution. Benefit of that is the improved reliability of the electricity grid.
“INGEMA is a key construction company in Colombia and this partnership opens the door for future WEG project negotiations, which will further strengthen our presence in the country and in Latin America. “Effective communication, values and professionalism define our partnership with WEG, in addition to having contributed to my knowledge and skills learning curve, bringing confidence and meeting expectations at every stage of the acquisition process. We thank WEG for being part of the electricity sector transformation on the Atlantic coast, benefiting and providing comfort to each of the Barranquilla residences” said Andrea Cantillo, INGEMA´s Electromechanical Coordinator.
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WEG-CESTARI launches new industrial gearbox platform
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The new WCG50 gearboxes are versatile, reliable, and have a modular design, which allows them to be used in a wide range of applications in the most diverse segments, such as mining, steelmaking, sugar and ethanol, fertilizers, and cellulose and paper.
Efficiency and modularity in a versatile solution
The modular and split housings were designed to facilitate maintenance and assembly in the most diverse working positions. The 2-stage models have finned casings, offering better thermal dissipation and oil circulation, providing longer life to its components.
The gearing, with optimized tooth profile, has been specially developed to reduce noise levels and increase durability and efficiency. Available with parallel and orthogonal shafts in R and T shapes, it has a greater variety of sizes with better torque distribution and fewer components, offered in two, three, and four-stage gear ratios from 6.3 to 450 and a torque of 22 kNm to 92 kNm.
Modular in design, singular in performance
Designed with a modular motor flange, it allows for a greater number of motors with fewer components, is able to receive a fan, and has optional coupling for classified areas. Available with single and double ended solid output shaft, hollow shaft with keyway or shrink disk.
Designed with standard coil thread and cartridge-type heater, dipstick-type oil level and VITON retainers, and with standard forced lubrication and cooling SKID.
A reference in manufacturing high-efficiency gearboxes in Brazil, this launch is one more of the versatile and efficient solutions with the WEG-CESTARI guarantee and reliability.
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Reliability of the WEG Motor Scan® in the automatic diagnosis of imbalance and misalignment of electric motors
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Increasingly smaller and smarter sensors have become popular and can be found integrated into mobile phones, tablets, aircraft telemetry systems, automobiles, electrical machines, among other equipment. The evolution of storage capacity, data processing, connectivity and the decrease in sensor size allowed its massive use in the most diverse domestic and industrial applications. These are devices like these that capture and transform data into user-accessible information. And this exponential volume of information directly implies the advancement of new data processing technologies in order to manage more directly and practically the information captured by the sensors, with minimal human interference.
Sensor more intelligent with Machine Learning
It was with this idea that WEG launched in 2018 the WEG Motor Scan®, an intelligent sensor that has been helping to diagnose the performance of various equipment. And now, with the launch of WEG Motor Specialist, module with artificial intelligence and machine learning, the sensor learns about the operating patterns and deviations that the monitored electric motor presents during its operation and makes this data available automatically through a Gateway to WEG Motion Fleet Management. And it is from this learning that the WEG Motor Scan® identifies, without human interference, vibration occurrences that alter the operating patterns of the monitored equipment. Artificial intelligence in favor of machine reliability, productivity and availability.
When developing the WEG Motor Specialist module, capable of performing the automatic diagnosis of imbalance and misalignment failures of electric motors, as well as load and consumption indicators, it was essential to prove the reliability of the solution in advance, experimenting within the testing laboratories.
How WEG experimentally validated the imbalance and misalignment
To identify these parameters, a statistical methodology based on diagnostic agreement was used, in which the WEG Motor Scan® was challenged to respond with the motor operating standard defined for two types of failure: unbalancing and misalignment, being tested also in the ideal state (balanced and aligned). The results presented by WEG Motor Scan® were compared before and after the imposition of failures, for agreement analysis. To ensure the reproducibility of the results, more than 15,000 measurements were performed in a controlled environment, within the WEG test and research laboratories, totaling 120 fault modes in several motors. The concordance index reached 92% between the failure generated and the diagnosis of WEG Motor Scan®, an excellent indicator of the reliability of automatic monitoring diagnosis.
The validation process is continuous, and allied to the internal structure of WEG, with more than 17 motor testing laboratories, performs more than 60,000 tests per year. Additionally, in 2021, WEG will have installed more than 1,000 sensors in its plants, already in operation with the WEG Motor Specialist.
With the implementation of fault diagnosis through the WEG Motor Scan®, the Department of Maintenance of the WEG plant started to rely on these sensors and integrated artificial intelligence for vibration monitoring of machines, reports the Director of Engineering of WEG, Rodrigo Fumo.
Thanks to the solution, it is possible to eliminate the verification routes and the analysis of vibration spectra to identify the main occurrences of failure, which would lead to high costs and longer time of delivery of the analysis to define the motor diagnosis. With the WEG Motor Specialist module, the fault diagnosis by unbalance and misalignment is done autonomously and assertively allowing the user a fast and cost-effective maintenance action.
WEG, recognized for acting in several industrial, commercial and residential applications, offers to the market several combinations of high-performance solutions for Industry 4.0, developed with high technology and innovation, with the aim of improving industrial processes around the world. Learn more at: www.weg.net/wegmotorscan
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